Complete set of ilmenite beneficiation equipment

Full sets Titanium iron ore process separating equipment Our factory produce full sets mining equipments for Titanium iron ore processing, such as trommel screen, spiral separator, magnetic separator and so on.The equipments details as below,Spiral Separator (Spiral Chute)Usage:1. Rutile, ilmenite and zircon concentration2.

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Full sets Titanium iron ore process separating equipment
 
Our factory produce full sets mining equipments for Titanium iron ore processing, such as trommel screen, spiral separator, magnetic separator and so on.

The equipments details as below,

Spiral Separator (Spiral Chute)
Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;
Full Sets Titanium Iron Ore Process Separating Equipment


Specification of Spiral Separator

Model5LL-15005LL-12005LL-9005LL-6005LL-400
Outside dia(mm)15001200900600400
pitch(mm)540,720900,720,540675,540,405450,360,270240,180
Pitch Dia Ratio0.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.6,0.45
Lateral slope
Maximum starts per column4-24-24-23-22-1
Max Feeding Size(mm)33333
Feeding Density(%)25-5525-5525-5525-5525-55
Capacity(T/H)8-64-62-30.8-1.20.15-0.2
External
Size
Length(mm)156013601060700460
 Width(mm)156013601060700460
 Height(mm)52305230400026001500
Weight (Kg)80060040015050
Full Sets Titanium Iron Ore Process Separating Equipment

Our factory professional produce different type magnetic separator over 30 years.
The products includes dry type magnetic separator, wet type magnetic separator. Magnetic field intensity from 800 gauss up to 20000 gauss.

Our magnetic separator sells well in Vietnam, Philippines, Indonesia, India, Iran, Chile, Peru, Africa etc.
Which are widely used for separate magnetic iron ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan, tantalum, niobium, zircon sand, beach black sands, silica purify sand and so on.
Full Sets Titanium Iron Ore Process Separating Equipment
***Dry Type Magnetic Separator
Our factory produce one roller, two rollers, three rollers, four rollers dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss.
The information as below,
1). Four rollers high intensity magnetic separator:
Specification:
Capacity:2-5 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Four drums/rollers; 
First drum size: diameter 440mm* length 1100mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 440mm* length 1100mm, magnetic field intensity:5000gauss-7000 gauss;
Third drum size:diameter 440mm* length 1100mm, magnetic field intensity:8000 gauss-10000 gauss;
Fourth roller size:diameter 220mm* length 1100mm, magnetic field intensity:15000 gauss;
Material: steel for the whole machine frame;
Frequency conversion motors;
 AC Inverter Controller to adjust the speed variation of EACH rollers/drums;
Electrc control pannel box to control the machine working;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is used in P. Kundur. Riau Islands and Mentok, Bangka Islands, Indonesia.
The pictures:
Full Sets Titanium Iron Ore Process Separating Equipment

2). Three rollers high intensity magnetic separator:
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Three rollers; 
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:1200 gauss;
Second roller/drum size:diameter 390mm* length 1200mm, magnetic field intensity:8000 gauss;
Third roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss-15000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1500*2280mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Ilmenite ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.
The picture:
Full Sets Titanium Iron Ore Process Separating Equipment
3). Two rollers high intensity magnetic separator:
Specification:
Capacity:1-2 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
Two rollers; 
First roller size: diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Second roller size:diameter 160mm* length 1200mm, magnetic field intensity:13000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Dimension:1700*1400*2250mm;
Usage: it is used for separate Tin ore(cassiterite), Zircon ore, Magnetic iron ore, Monazite ore, Rutile ore, silica sand, ther weak magnetic ore and so on.
This machine is widely used in Kalimantan Island, Indonesia for zircon sand separation.
The picture:
Full Sets Titanium Iron Ore Process Separating Equipment
4). One roller low intensity magnetic separator / One roller high intensity magnetic separator:
Specification:
Capacity:10-20 tons per hour;
Dry type;
Feeder hopper on the top of the machine;
One roller; 
Roller size: diameter 400mm* length 1800mm, magnetic field intensity:1200 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Usage: it is used for separate Magnetic iron ore, strong magnetic ore.
Full Sets Titanium Iron Ore Process Separating Equipment
***Wet Type Magnetic Separator

1). Iron ore, Ilmenite ore(Titanium ore) magnetic separator, Monazite ore magnetic separator

Specification:
Capacity:10-20 tons per hour;
Wet type;
Feeder hopper on the top of the machine;
Four drums & roller ( Three drums/Two drums) ; 
First drum size: diameter 500mm* length 1500mm, magnetic field intensity:1000 gauss-1500 gauss;
Second drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Third drum size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Fourth roller size:diameter 500mm* length 1500mm, magnetic field intensity:8000 gauss;
Material: steel for the whole machine frame;
Adjust speed motors;
Electromagnetic speed regulation to adjust the roller speed;
Full Sets Titanium Iron Ore Process Separating Equipment
Full Sets Titanium Iron Ore Process Separating Equipment
CTS(N.B) One drum(Single drum) magnetic separator
Descriptions

Wet Drum Permanent Magnetic Separator is suitable for Mine, Coal preparation plant etc. use weak wet magnetic field to sort out the strong magnetic ore, or eliminating the strong magnetic minerals mixed in nonmagnetic minerals. The magnetic field of CTS(N,B) wet drum permanent magnetic separators divide into rotary and fixed. The fixed one is mainly use in weak magnetic field to separate the fine particle strong magnetic materials, or eliminating the strong magnetic materials in the nonmagnetic ores.

ModelShell szie 
(Shell diameter×Shell length)
mm
Magnetic induction on shell surface mTCapacityPower
 Kw
Shell rotation  speed r/minWeight Kg
Magnetic pole
geometric centre
AverageMax. magnetic strengthT/h3/h
CTS(N.B)-46400×600 1301601~351.145600
CTS(N.B)-66600×600 1451705~10161.140705
CTS(N.B)-69600×900 1451708~15241.140830
CTS(N.B)-612600×1200 14517010~20322.240990
CTS(N.B)-618600×1800 14517015~30482.2401330
CTS(N.B)-712750×120012015518015~30483351500
CTS(N.B)-718750×180012015518020~45723352100
CTS(N.B)-918900×180014816519025~55904282900
CTS(N.B)-924900×240014816519035~701104283500
CTS(N.B)-10181050×180014816519040~751205.5224000
CTS(N.B)-10211050×210016024028045~881405.5224500
CTS(N.B)-10241050×240016024028052~1001605.5225000
CTS(N.B)-10301050×300016024028065~1252007.5226200
CTS(N.B)-12181200×180016024028047~901405.5195800
CTS(N.B)-12241200×240016024030082~1201927.5196200
CTS(N.B)-12301200×300016024028080~1502407.5197200
CTS(N.B)-15301500×300018024030090~17027011148100
CTS(N.B)-15401500×4000180240300115~22035011149300
Full Sets Titanium Iron Ore Process Separating Equipment
 
When the ore pulp entering magnetic field area, the ferromagnetic materials are sucked up on the surface of the drum, weak magnetic substance and nonmagnetic minerals are washed away by water, the absorbed magnetic minerals on the surface of drum are rotated with the drum and taken out of magnetic field area .The rotary one is suitable to dry separate the fine particle strong magnetic ore, because of speedy rotation, the magnetic particle rolling more times than other magnetic separator, which is effectively destroy the reunite of magnetic and arise the high-grade ore, the ore are divide into magnetic and nonmagnetic after separation, and discharge from the own road. This machine is suitable for the roughing and cleaning of particle size in 6-0mm size.
 
This machine has three kinds of tank: CTB, CTS and CTN, the same kind of drum could match those three tanks, to suitable different separation work and different requirement:       
  • CTS is suitable for the roughing and cleaning of particle size in 6-0mm;
  • CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and it is often applied to recycle heavy medium in coal;
  • CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0mm.

This wet drum permanent magnetic separator can continuously feeding ores and discharge ores ,with large magnetic field intensity, high magnetic field gradient, big working clearance, higher processing ability and little magnetic flux leakage, low energy consumption, fine beneficiating results, simple structure and easy to maintain. 

***Three discs electromagnetic separator( 3 PC disc magnetic separator)

Three-disc electromagnetic separator is sorting mineral size less than 2-3mm of weakly magnetic minerals and rare metal ore selection, it is a very important mineral processing equipment. Three-disc electrmagnetic separator have 3 models.
 Three-disc electromagnetic separator is for a variety of strong magnetic minerals mixed ore separation, according to the difference of magnetic minerals, can achieving efficient separation of minerals can form different intensity magnetic disk by adjusting the excitation current levels, can also be adjusted each level disk and sensing distance between dressing grain is to get different magnetic induction intensity, reaching a one-time separation of various minerals. This device is widely used in ilmenite, monazite, tungsten, tin, tantalum, iron ore and other minerals with magnetic and non-magnetic dry sorting.
 Features:
The equipment have reasonable structure, small footprint, simple operation and maintenance, its one-time separate variety of ferromagnetic minerals, weakly magnetic, non-magnetic and so on. Operations can be adapted to water-lack mines.
 Product Structure:
The following major structural for diagram 600mm Double-disc Dry strong magnetic separator to do next explain. Main part of the separator by the "mountain" shaped magnetic system, magnetic system suspended above the rotating disk and vibration slots (or belt) components.

Specification of three disk electromagnetic separator:
Model
Unite
3PC-500
3PC-600
3PCX600
Magnetic intensity
Hauteur
Distance to beltsurface 2mm
Disk teeth 1700
Distance to beltSurface 2mm
Disk teeth 1800
Distance to belt 2mm
Disk teeth 2000
Number of
magnetic disk

Piece
3
3
3
Diameter of
magnetic disk
mm
500
600
600
Revolution of magnetic disk
r/min
25-40
22-38
22-32
Power supply
V
380
380
380
Exciting coil
Unit
4
4
4
Matching motor
kw
0.75
1.5
1.5
Exciting power
kw
1.5
1.6
1.6
Coil temperature
rise
°C
65
65
65
Rated currentof coil
A
1.1-1.8
1.2-1.9
1.2-2.2
Duty rating
 
Continuous
Continuous
Continuous
Feed width
mm
210
300
300
Feed size
mm
2
2
2
capacity
kg/h
100-500
120-800
80-800
Overall Size
mm
2800×800×1220
3200×870×1160
3150×900×1250
Weight
kg
1900
2200
2300

Full Sets Titanium Iron Ore Process Separating Equipment

Our company & Customers Visiting


Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
Full Sets Titanium Iron Ore Process Separating Equipment--- PRE-SALE SERVICE ---

1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.

--- AFTER-SALE SERVICE ---

1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
1) Installation & debug of the machinery
2) Train the first-line operators & technical personnel
3) Carry out any other service clients may need

6. Provide technical exchanging & spare parts for life-long term

--- ONE STOP SOLUTION ---

1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.

FAQ

Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?

Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

Q: If i need the complete mineral processing line. is Gelin able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Welcome to visit our factory in your free time!

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